Basic Info.
After-sales Service
Long Service
Automatic Grade
Automatic
Application
Cosmetics, Skin Care Products, Dairy Products, Tea, Vegetable, Fruit, Snack, Seasoning
Type
Filling and Sealing Machine
Forming Species
Melt Molding
Forming Function
Forming, Seal
Packaging Material
Bamboo, Wood
Product Description
Auto thermoforming packaging machine is capable to do the whole process from package forming, sealing, cutting to final output. With high automation, it's not only helpful to reduce labor cost, but also popular for its easy operation, great efficiency and high-level hygiene. For different products, it's optional to do rigid film machines with MAP (Modified Atmosphere Packaging), flexible film machines with vacuum or sometimes MAP, or VSP (Vacuum Skin Packaging). Now it has been widely applied to food, chemical and medica.
Application products:Suitable for vacuum packaging of various raw and cooked foods, chicken wings, chicken feet, soy products, medicinal materials, condiments, seafood, frozen foods, medical products, native products, meat products, medical equipment and other small packaging materials. It has achieved the purpose of oxygen insulation, moisture prevention, mildew prevention, corrosion prevention, etc., effectively extending the shelf life and preservation period. If you have special needs, you can contact us at any time. Customize your exclusive equipment.
Machine advantage
Suitable for mass packaging in production. The automatic hard-box vacuum skin packaging machine is equipped with a high-efficiency energy-saving drive system, the whole machine is constructed of stainless steel and aluminum alloy, and the mold is changed quickly, and the use is very user-friendly. It can be customized according to customer needs. Vacuum skinned film is the latest packaging solution for packaging refrigerated products. It is an ideal choice for packaging meat, poultry, seafood and cheese. They are sustainable, cost-effective, and ensure the best freshness of the product. From the automatic forming tray-manual feeding-automatic packaging-automatic cutting-automatic output, Packaging output is also particularly fast and efficient. Fully automatic hard box vacuum skin packaging machine with one machine for multiple purposes
1. Vacuum skin packaging
2. Inflatable (single gas) packaging
3. Modified atmosphere packaging and other forms of packaging can be produced, and a variety of supporting devices can be configured according to needs (Suchas:robot feeding-segmented conveyor belt-foreign body detection-weighing-labeling, etc.) to expand the automated production line. It saves human resources, is fast and convenient, and can meet the needs of high-capacity production and packaging.
Machine features
Vacuum skin pack is a new and advanced packing solution for foods. The machine will wrap foods gently with a special film just like its second skin, and will not change the shape ofthe product. Vacuum ski n pack supply best appearance, protruding packaging, increased performance, and maximum shelf life of foods. Vacuum skin pack is perfect for meat, poultry product, seafood, cheese, fruit etc. It will guarantee the freshness of foods. This packaging solution overcomes many shortcomings of traditional packaging machines. It has wide application prospects.The machine is build with sanitary standard 304SS and aluminium structure. It is highly integrated with package forming, manual loading area, automatic liquid filling, vacuum, sealing, printing, trimming. It reduce the risk of contact! ng insanitary sou rce.
Working Process:
With special thermoforming technology, the machine is able to run the whole procedure from tray forming, filling, sealing, cutting to final output, the auto degree is high, while the defect ratio is low.
1) Bottom film roll smoothly in the correct position with the special tension system.
2) Forming station: thermoforming technology forms any type of tray as requested.
3) Loading area/Filling area: it is optional to manual filling or auto filling.
4) Sealing station: it is optional to do vacuum,MAP or skin pack.
5) Top film: Special tension system and photocell make the film run smoothly and smartly.
6) Cutting system: patented die cut makes the cutting edge more smooth.
MAIN FEATURES
I:SAFETY1, The equipment comes with an automatic safety protection system, to prevent operators from misoperation or illegal operation caused by safety risks, bring safety accidents.
2, The transverse cutter system, all adopt hidden cutter, to ensure the safety of the equipment in the process of work.
3, The slitting knife system, according to the user's products have been customized the whole cutting knife, do different products, simple replacement, no safety risks.
4, The equipment is equipped with different parts of the safety alarm device, at the same time for each safety point of humanized design, whenever there is an impact on the safety hidden danger, the equipment will automatically stop working, PLC operation screen will automatically show the safety fault point, such as the operator to remove the fault can be continuous work.
5. The packaging product is safe and the heat sealing effect of the equipment is good. The electric heating plate adopts several independent temperature control devices, which will not affect the heat sealing effect of the product packaging due to the damage of the heating device, and there is no false sealing and virtual sealing phenomenon.II:ENERGY SAVING1, Waste recovery system, the use of ultra-low power motor device, energy saving, no noise, simple disassembly, improve the operation efficiency of personnel waste treatment. Motor power is 40W motor, compared with domestic manufacturers of 2.2KW continuous work, this is the only one, saving more than ten thousand yuan per year. 2, molding workshop and heat sealing studio with water cooling system, environment has a certain energy-saving effect on packing, food packing workshop on environmental temperature is higher, forming and heat sealing studio has high temperature, serious impact on the environment temperature, thus increasing the packing workshop refrigerating capacity, water cooling system, studio in high temperature by water flow, Take away the surface temperature of the studio to save the refrigeration energy for the environment temperature of the packaging workshop. 3, electric heating plate heating control, using a number of independent control heating, so that the heating plate heating evenly, heat sealing effect is better, rather than relying on high temperature conduction, resulting in electricity and energy waste. Fast working efficiency, may be controlled in 6 to 8 steps per minute, efficiency is ahead of the domestic industry.
III: LEADING TECHNOLOGY
1. The lifting mechanism of packaging machine introduces German four connecting rod knee bending lifting technology, lifting speed is uniform, stable, balanced, failure rate is very low, improve the quality stability of the production process of equipment.
2. Pneumatic control and execution system; Advanced pneumatic drive components, improve equipment wear problems, prolong the service life of equipment, responsive, reduce the overall maintenance and operation costs of equipment, improve work efficiency.
3. Automation, intelligence and energy saving: summarize and analyze the needs of various domestic food industries, and improve the packaging cost, labor cost and power cost. Easy to operate, fast speed, low energy consumption, far ahead of the domestic industry level.
4, One equipment can use a variety of molds and non-synchronous into the film, that is, can do a variety of products, and a variety of different types of packaging products, the replacement of packaging film and film with simple and convenient, fast.
5, The key parts are maintenance-free system, imported oil-free lubrication drive, so that the equipment in the normal production process without refueling, to ensure the packaging products pollution-free.
6, Photoelectric eye positioning has the adjustment function, so that the equipment user and packaging film manufacturers in the first printing cursor, cursor and film expansion rate easy to cause the cursor positioning deviation, resulting in users and printing film manufacturers have liability disputes, resulting in economic losses, ding source packaging machine can be adjusted step by step, to recover the losses caused by.IV: MAIN FUNCTION OF THE MACHINE
1, The packaging machine can do single-side stretching forming, double-side stretching forming, double-side cursor positioning stretching forming, hard film stretching forming, paste stretching packaging, improve production efficiency, improve product packaging appearance grade, reduce packaging cost and labor cost, save energy cost.
2, Double-sided molding, can do double-sided photoelectric eye positioning, cut corners, with easy to tear, punching hole and other functions.
3, According to different customer packaging needs, customized special mold production, at the same time a machine can produce a variety of products.
4. On the basis of vacuum packaging, the equipment can realize the functions of modified atmosphere packaging (filled with mixed gas and nitrogen).
5, The equipment has solid and liquid mixed packaging.
6, The equipment can realize date printing or jet code.V:CONTROL SYSTEM
1, Using Germany Siemens PLC control.
2, German Siemens man-machine interface touch screen, control screen push-pull design, easy to operate.
3, Germany Siemens servo system control, high speed and high precision, to ensure the production process molding and heat sealing effect is beautiful, at the same time to ensure that each step is stable and accurate.
4, The use of Italian original import Regina chain, Neulide cylinder and SMC solenoid valve, to ensure precise mechanical coordination.
5, The use of Siemens series low-voltage electrical appliances, with perfect safety protection measures, make the equipment sustainable work, improve electrical stability and service life cycle.
6, Electrical equipment and servo separately installed, equipment work without signal interference, to ensure the normal operation of the equipment.VI: MECHNICAL PARTS1. The main body of the equipment is made of SUS304 stainless steel, alloy aluminum and ultra-high molecular engineering materials. The design is ingenious and improves the strength, corrosion resistance, acid and alkali resistance and stability of the main body of the equipment. 2, The mold is made of 6061 alloy aluminum, the introduction of German technology. To avoid the occurrence of defects such as porosity cracking of cast aluminum mold products, 3, Molding studio, heat sealing studio for 6061 alloy aluminum overall processing and production, to ensure that the work room for a long time at the same time, no cause of sealing problems caused by gas leakage and waste of heat and energy. 4, Servo control system and electrical box separate device, to ensure that due to current and other factors to create signal interference and electrostatic phenomenon, affect production and cause operation inconvenience. 5, Vacuum pump, pneumatic components, bearings, motors, chains and other key parts of the accessories are all purchased from Europe and German technology matching, to ensure the service life and efficiency of the equipment.
304 Stainless steel frame structure:
1. The structure has high strength and corrosion resistance. The screw holes in each fixed position are processed by high-precision laser at one time to ensure the accuracy of assembly and make the whole machine run smoothly.
2. More expandability, when the packaging form needs to be upgraded, relevant parts can be added at any time according to the packaging requirements.
Four-axis linkage lifting device:
1. The lifting device is made of 6061 aviation aluminum alloy, which increases the stability and strength of the components. The sliding parts adopt imported high wear-resistant linear bearings, which are accurate in positioning and stable in operation. The lifting height can be adjusted arbitrarily according to the thickness of the product packaging. Without changing the running speed, the lifting distance is shortened to improve the packaging speed of the entire machine.
2. The parts are inlaid with graphite copper sleeves to increase lubrication, reduce abrasion and extend the service life. In addition, the graphite copper sleeve is extremely pressure-resistant, which ensures the sealing of the molding chamber and the vacuum chamber.
Electronic magnetic pre-tightening device
1. Using electromagnetic brake, the brake is stable and the force is even, avoiding the phenomenon of wrinkling and curling of the packaged products.
2. The digital display shows that the tightening force is adjustable. The key can be adjusted conveniently and intuitively
according to the thickness, flexibility and softness of the packaging film to achieve the best packaging effect.
Electrical System
1. The intelligent control system adopts the German Siemens brand uniformly, and the control points are responsive and
cooperative. The temperature, time, and vacuum pressure of each part are displayed on the computer screen, and it has its own fault detection function.
2. Adopting German Siemens high inertia servo motor and driver, the chain positioning is accurate and running fast.
Intelligent operating system
1. Touch screen operation, automatic program control, graphic display of the entire running status, automatic detection of the cause of failure, easy to operate and maintain the equipment.
2. The intelligent and humanized operation screen is simpler and clearer. Each parameter can be adjusted appropriately according to different products, and different product process parameters can be stored. One-click calling saves time and effort.
Safety protection system
1. All transmission parts; parts with temperature; cutting and moving parts are equipped with protection devices, and magnetic contact switches are installed. Once the protection devices are not in place or the original machine protection devices are not in place, the machine will stop immediately.
2. The equipment itself is equipped with emergency stop switches in different positions, so as to stop the machine in time when an accident occurs.
3. It is forbidden to reach out hands, feet, arms and other parts with a beam switch, once it is sensed, it will stop immediately.
Waste film recycling system
1. The waste recycling has an intelligent detection device, which can automatically adjust the operating speed according to the length of the waste film.
2. The device is noise-free, easy to collectthe film, equipped with 150W power, indirect operation, saving power consumption.
Forming and heat sealing mold
All molds can be quickly replaced, and multiple sets of molds can be exchanged on a set of equipment to facilitate the packaging of multiple products.
Multifunctional slitting system
According to different products, it can realize round corner slitting, easy tearing, hanging holes, serrated slitting, overall punching and other applications, and the speed of cutter replacement is quick and easy.
TOP SAFETY
Safety is our top concern in machine design.To ensure the security of worker and machine,many sensors are installed under the cover, inside the door and other removable parts to make sure the machine can auto-stop while the covers and doors are open.
INDIVIDUAL DESIGN.
We have a team of engineers to design every machine detail for customers' sastification.Also we're capable to apply other third party equipment to make a better auto packaging line.
Advantage
LCD Touch Screen
Constant Temperature
Accurate Cutting System
Suitable for Different Packaging Materials
Construction features
Modular construction.
Stainless steel frame.
Safety standard according to "EC" regulations.
Modular machine that can be enlarged depending on the project.
Easy access to internal components of the machine, with removable lateral covers.
Optional additional dies available for the machines.
Ease of maintenance
Minimum maintenance.
Maintenance program integrated in the control panel.
Remote Support Management (RSM). Connection is made by Ethernet with http access (internet).
Original top level commercial components.
Solutions
High performance multi-purpose machines. With a long list of specific devices developed to meet the needs of each product to be packaged, production requirements and pack specifications, these machine models can respond to all type of packaging needs.
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
FAQ:
Q1: Are you the manufacturer or trading company?
A1: We are the manufacturer, also we establish the trading company to make easy export.We are manufacturer with more than 10 years' experience.
Q2: What are your advantages compared with your competitors?
A2: With rich industry experience and strict Product Quality Control systems, we provide:
1). Stable and reliable product at reasonable price
2). Good customer service: Fast response to any inquiry or question
3). On-time delivery.
Q3: How can I find the machine suitable for our products?
A3: Tell us your product details and your requirements.
Q4: Why should you buy from us not from other suppliers?
A4: Over 10 years manufacturing experience 2. Strong technical team 3. Products passed CE certification 4. Factory passed ISO9001, ISO14001, SGS certification.
Q5: What services can we provide?
A5: Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,DDU;
Accepted Payment Currency:USD,EUR,CAD,CNY;
Accepted Payment Type: T/T,L/C,Western Union,Cash;
Language Spoken:
English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
Q6: What's your Minimum Order Quantity?
A6: Any order quantity is warmly welcomed.
Q7: What is your terms of payment?
A7:40% down payment by Telegraphic Transfer against Proforma Invoice. 60% balance by Telegraphic Transfer before loading.
Q8: Do you have English Manual for each machinery?
A8: Yes. The instruction manual,the test report and other Data Sheets related shall be provided by us.
Q9: Can I print my Logo on the machine?
A9: Yes, sure.
Q10: Can you customize the machine for me ?
A10: Yes, we can customize according to customer's requirements.
Q11: What about your warranty?
A11: 12 months after commissioning on site, exclude comsuable spares.
Q12: How long does it take to deliver the machine after the order & deposit?
A12: Usually it will take 90 working days to manufacture the machine and make it ready to deliver. At first 30 days the technical drawing will be made. The second 30 days start manufacturing the parts and ready to assemble. In the last 30 days the machine will be assembled and tuned to make sure it is ready to deliver.
Q13: Is there any installation direction after we received the machine?
A13: Yes, we provide both theoretical and practical training for the equipment operator of the client company to standardize the operation and maximize the equipment production efficiency.
Q14: Is there any ensurance to guarantee my order from your company?
A14: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
Q15: How about the after-sale service?
A15: Any feedback or comments are welcomed. We have engineers available to solve your application problems.
Q16: What can we do when there is something wrong with the machine and is your engineer available to serve overseas?
A16: Send us video when the machine breakdown, then we will send video back to teach you how to repair it. Yes, our engineers are available to serve overseas, but the travel fee is responsible by you.
Q17: Will you check before leaving the factory?
A17: Yes it is. Every step of production and completion will be checked by QC department before shipment.
Q18: Can you offer oversea service?
A18: Yes,we can. But we suggest online problem solving at first.If the problem is still, we can arrange engineer to go to your factory. But this is not included in the warranty.
Address:
Huanghe road, Dongying City Shandong, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Agriculture & Food, Apparel & Accessories, Arts & Crafts, Auto, Motorcycle Parts & Accessories, Bags, Cases & Boxes, Chemicals, Consumer Electronics, Light Industry & Daily Use, Lights & Lighting, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI
Company Introduction:
DOBEST Located in shandong province, China, It is a professional manufacturer of commercial dishwashers.
Our main products is stainless steel products: All SUS304 stainless steel equipment: Including all kinds of Dishwashers, Commercial dishwashers and household dishwashers, Stainless steel kitchenware, Milk production line, Worktable, Food vacuum packaging machine, Food, vegetable, fruit cleaning line and other production line, etc.
DOBEST combines more than 20 years of experience with craftsmanship, state of the art design and manufacturing technology. This ensures that all products are innovative and reliable, while complying with the highest quality standards.
DOBEST gain trust of customers by high quality products, stable performance and meticulous after sale service and now has formed a sales network all over the world.
After sale
* All products purchased in our company are guaranteed to keep in good repair for one year. If quality problems happen in guarantee period, our company will maintain for free.
* Additionally, our company provides technical support and fittings for life.
*After-sales service isn′t restricted by time and we will solve your problems in time. If you are caught in some problems when using our products, welcome to contact us at any time.
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